Standard envelope insulation – ‘deep’, with ETICS

Building Characteristics

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Embedded Technologies

Envelope

• External insulation of facade
• Windows change
• Roof and loft insulation
• Ground floor / basement insulation
• Balconies upgrade

HVAC

Renewables

Energy management

Technology readiness

actual system proven in operational environment (with competitive manufacturing)

Description

This package provides a comprehensive thermal insulation of a building and includes the following components:

  • Roof insulation, using either an insulation panel/roll or a spray foam under the roof. External roof insulation is also possible (i.e. built-up roof insulation under waterproofing)
  • Energy efficient windows (double or triple glazing)
  • Floor insulation
  • Wall insulation, in this case with an External Thermal Insulation Composite System (ETICS)

 

Roof / loft insulation

Materials

Different types of materials can be used for internal and external insulation, either in a roll, panel or spray foam form, each having its own benefits and limitations: wool (glass, rock, sheep or hemp), polyurethane, expanded polystyrene (EPS) or extruded polystyrene (XPS).  The recommended uses are the following:

Techniques

There are two main ways to insulate a loft or a roof: at the joists or at the rafters.

Insulation at the joists (Source: ADEME)

 

Cold loft insulation at the joists

The insulating material is laid (or sprayed) on the floor of the cold loft.

 

Warm loft insulation at rafter or externally

For the insulation of warm and occupied lofts under a pitched roof, two techniques are available:

Internal insulation

The internal insulation can be done with semi-rigid panels or rolls, whose layout will depend on the structure of the building frame and the available space. A loose-fill insulation can also be injected in an air-tight cavity under the roof cover.

Loose fill insulation (Source: ADEME)

Insulation at the rafters with panels (Source: ADEME)

External insulation

Insulating from the outside avoid loosing living space but requires to remove the existing covering. Load-bearing panels can be used, or insulation can be added between the rafters and the roof covering, with a roof sarking (i.e. a protective and waterproof second skin under the roof). This last solution requires raising the roof line.

 

Flat roofs insulation

For flat roof, external insulation (“hot roof”) is recommended. Insulating from the inside can cause damage as it will inevitably lead to the formation of condensation. In this case, a rigid insulation is fitted outside, above the existing weatherproofing. This is then covered with a further weatherproofing layer.

 

External wall insulation

External insulation allows to insulate and restore the façade at the same time. Thermal bridges are usually easier to address this way, and the living are is not reduced as in the case of internal insulation. It also reduces the disturbance to the occupants. However this technique is usually more costly than internal insulation, and may require a building permit.Thermal bridges around the balconies should also be carefully addressed.

Techniques

External Thermal Insulation Systems (ETICS) can be applied in two ways:

External wall protected by coating (Source: ADEME)

External wall insulation protected by cladding (Source: ADEME)

  • insulating materials (glued or screwed to the wall) protected by coating
  • Insulating materials protected by cladding. In that case the insulating panels are installed on a frame fixed to the wall. An air gap is maintained between the external cladding and the insulation

The application of ETICS ensures a continuous thermally insulated envelope, however the big number (~10/m²) of fasteners crossing the insulation (if this technique is used) can raise an issue of thermal bridging, unless thermally decoupled fasteners are used.

 

Reduction of thermal bridges in concrete balconies

The slab acts as thermal bridge, which results in heat losses and potential formation of condensation and mould. The balcony can be cut-out to remove this bridge. The slab can be partially cut – in which case thermal breaks are inserted between the balcony and the wall, or completely cut which requires the creation of a self-bearing structure.

 

Energy-efficient windows

Materials

The performance of the windows depends on the glazing and the frame. The level of performance is expressed by the thermal transmittance coefficient Uw. Performant solutions exist with timber, PVC or aluminium (with thermal breaks) frames.

Double glazing

Double glazing is made of two glass layers separated by an air gap. It is more performant than simple glazing and reduces the condensation and heat losses through the windows. The new generation of double glazing includes argon instead of air, as well as a fine transparent layer with low emissivity, usually silver-based: its insulating capacity is 2 to 3 times that of standard double glazing.

Triple glazing

Triple-glazing is made of three layers of glass separated by two layers of argon or krypton and two low-emissivity metallic layers. The Uw value is excellent, however the ligh transmittance can be lower than for a good double-glazing.

 

Techniques

Windows can be changed with two main techniques:

  • By keeping the existing frame: this a simplest option, however the performance and the glazed area are slightly reduced
  • By removing the existing frame: this is the most performant option, however it requires more work and some finishing

As double or triple-glazed windows will be more airtight than the original single-glazed frames, condensation can build up in the building due to the reduced ventilation. If there is not a sufficient level of background ventilation in the room, replacement windows should therefore have trickle vents incorporated into the frame, that let in a small amount of controlled ventilation.

Design and implementation

Strenghts

  • Excellent thermal properties, which can be adjusted to climate and regulatory requirements
  • Different available materials, including bio-sourced ones (hemp and sheep wool, timber framed Windows)
  • Easy to implement
  • Low cost solution
  • Common retrofitting solution, well established in building codes and with extensive references
  • Benefits in terms of acoustic comfort

Weaknesses

  • The installation of insulation and Windows shoul be handled with care to ensure the quality of the implementation, reduce the risk of condensation or draughts.
  • On-site safety during construction phase of ETICS : Risk of burning and spreading during construction phase, when plaster is not yet applied
  • Duration of works, disturbance to building occupants and neighbours
  • Embodied energy
  • Composite System with synthetic materials and potentially hazardous substances – difficult for recycling
  • In case of fire: toxic gases and smoke (depending on the insulation material)
  • Need biocides and herbicides to avoid alga, and fungi

Opportunities

  • New thermal regulations
  • Important market in Europe
  • New insulation materials more environmental-friendly than EPS

Threats

  • Fire regulations (e.g. phase out of flame retardant HBCD by mid-2015 in Europe)
  • EPS and XPS meet growing criticism (with regard to hazardous substances and combustibility)
  • Future building codes

 

Related Business model

One-Stop-Shop / Step-by-Step approach

The Step-by-Step renovation model is a widely diffused model of building refurbishment that consists in the repairs or replacement of different building components, such as the windows, plasterwork, roof covering, boiler etc. according to their life duration. One of the benefits of such an approach is that it gets the most out of each building component so that the initial investment is taken advantage of to its fullest.

The need of repairs or replacement of various components arises at different points in time. Inevitably, in the case of a complete retrofit building components that are still intact are renewed unnecessarily before time. In the step-by-step approach this can be avoided.

When applying a step-by-step approach, at least a rough overall plan should be made for all measures including those which lie in the distant future, before starting the work. In this way it can be ensured that an optimal end result is achieved in terms of cost-effectiveness, energy efficiency and quality.

The building owner, being it a private or public owner, in collaboration with the designer (planner) defines a planning for the renovation measures to be carried out and a timeline of implementation. The different contractors are involved by the owner in the renovation project in successive phases, according to the initial plan. The design risk is shared between the owner and the designer, while different contractors assume the construction risks associated to their tasks.

The following points should be included in such forward-looking overall planning:

  • Chronological order of the measures: besides the expected time-point for the renewal of the individual components this also depends on the functional context. For instance, for window replacement with airtight windows, the installation of a mechanical ventilation system will also be necessary at the same time. Similarly, a heat pump with low temperature heating can only be installed if the heating load has already been largely reduced by means of insulation measures.
  • Energy-relevant quality of individual building components: if the future quality of thermal protection of all building components is determined in advance, then the energy standard of the building that is achievable in the future can be ascertained by means of an energy balancing software program. The future energy costs and savings can also be determined with this. The transparent final goal provides motivation for implementing the necessary building component quality at each step.
  • Building envelope – position of the airtight layer and insulation layer: if the approximate location of the airtight layer and insulation layer in the building component structure is specified, then it will be possible to find out whether the two layers can be continued without any gaps at the component connections as far as possible – even in the case of adjacent components which are not being modernised at the same time. This is the only way to achieve a building that is airtight and thermal bridge minimised as a whole.
  • For subsequent measures, clarify in advance the points that must be given attention now: a good standard of thermal protection can only be achieved easily and cost-effectively if the interrelationships between measures that are not being implemented at the same time are kept in mind in advance. A typical example is that of a new balcony which is already joined to the (as yet) uninsulated wall of the house with a thermal separation. What at first does not seem to make sense in terms of construction prevents a massive thermal bridge at a later point in time when the wall insulation is carried out, and therefore makes it possible to realise the full potential for saving energy.
  • Economic efficiency analysis (optional): if the energy savings achievable over the useful life of the measure are compared with the investment costs which are necessary for improving efficiency going beyond the level for maintenance alone, then it will be easy to recognise whether a measure is successful in economic terms as well. As a rule, this may support the building owner‘s decision to implement ambitious efficiency measures. In addition, the building owner can already plan for the necessary investment funds in the long term.
  • The step-by-step renovation model was deeply studied and standardised within the EU project EnerPHit that developed the EnerPhit Standard based on the Passive House methodolgy and concept.

In conclusion, step-by-step modernization permits to building owners with limited financial resources to spread the investment costs for modernisation measures over a longer period of time. Moreover, the model permits to avoid unnecessary renewal or repair of components that are still good in terms of appearance and function. The extra costs for improving the level of thermal protection will often be moderate if energy saving measures are carried out at the same time as repair work that is necessary in any case. This speaks in favour of energy-related modernisation of each building component only when it needs to be repaired anyway.

Example

Cité du Centenaire

Energy renovation of 48 apartments in a social housing estate built in the 50s

Location : Rue Trieu Kaisin , 6061 Montignies-sur-Sambre, Belgium

Completion: 2017

Floor area: 3420 m²

The envelope intervention was done by the insulation of the underground floor covering (thickness 12 cm Polyurethane rigid foam or PUR).  Façade insulation using 24 cm graphite polystyrene coated with plaster or 30 cm mineral wool covered by a cladding in compressed mineral wool. Roof insulation was done by using 2 alternating layers of Polyurethane rigid foam (PUR) with a 14 cm thickness. Replacement of exterior joinery with passive window frames equipped with triple glazing. Replacement of the cupola at the top of the common staircase by an outlet of chimneys with improved thermal insulation. Replacement of the access door (staircase to the cellar) with a reinforced thermal insulated door.

More information: http://www.buildup.eu/en/practices/cases/cite-du-centenaire-energy-retrofit-and-neighbourhood-urban-renewal?gid=50732

Related Case Study

Torrelago district

The renovation of Torrelago district was implemented in the framework of the FP7 funded CITyFiED project (http://www.cityfied.eu/) .

Torrelago district involves 31 private multi-property residential buildings (1488 dwellings) that were constructed in the 1970s–1980s, more than 140,000 m2 and 4000residents involved. Former conditions of the district were very low in terms of efficiency, comfort and costs, which fostered the intervention. Main energy measures implemented at the building scale are buildings external insulation (Composite System-ETICS, ventilated façade), connection to district heating (twelve new heat exchange substations at building level), individual metering to raise users’ awareness.